quality CNC Precision Machining & Stainless Steel CNC Machining Services factory

Development necessitates the relocation of a larger plant at JYH Rapid prototype       Shenzhen JYH technology co., LTD., near the shenzhen airport and pond tail/shajing/booth after subway station, is a large, small batch machining precision model as the core, set the robot products, car model and medical products, 3 d printing production, industrial design into a one-stop manufacturing service providers in the world, at the same time with large precision CNC processing center, SLA rapid prototyping machines, vacuum molding machine, CNC milling machine, drilling machine, Injection mold machine and other equipment, with experienced hand master technicians and designers, quality engineer, ensure the client's pursuit of quantity and quality of the product. In recent years, our company has entered the overseas market, with its exquisite technology and efficient service, so that its business scope covers the Middle East, Europe, North America, South America, Southeast Asia and most other markets. Products are exported to India, Malaysia, Thailand, Israel, France, Germany, Britain, Italy, Sudan, the United States, Canada, Argentina.   The materials used are divided into：ABS、POM、Food-grade PC/POM、PC、PC+20/30%、PA66、PP、PET、Nylon、Resin、 Bakelite、Aluminum、Stainless steel、Brass and other materials.   Type of products processed:Robot product, automobile product, medical product, small household appliance , electronic case product and all kinds of metal parts.   Our CNC workshop     Our sheet metal workshop     Any RFQ,please contact at:sandy.xu@jyh-prototype.com Thank you!        

How Automation in CNC Machining Improves Precision and Productivity at JYH CNC Precision company       In the 1940s, industry saw the first CNC machines, which used code stored on punched tape. Today’s set-ups are far more sophisticated and include multifunctional setups that integrate tools like drills, lathes and milling instruments within cells. The report suggests that automation is on the rise. Fifty-four percent of employees believe they could save up to 240 hours annually through automation, while 61% of business leaders believe automation could be easily applied to their industries in the next twelve months. CNC machining is no exception. CNC machines come with different levels of software and automation. The level of automation specified can greatly enhance machining processes and consequently, the quality of manufacturers components. Nevertheless, the difficulty lies in determining the suitable CNC machine tool and automation for your set up.     Automated tool changes Tool range should be the first and most important consideration. In a modern machine shop, it is reasonable to expect to need around 40 or more tools, from drill bits to fly cutters. However, the tool selection depends on the type of operation, such as drilling, milling, turning or threading. Before engineers create a blueprint, it is advantageous to conduct some research to ensure their necessary tool range aligns with the machining capabilities and the equipment available. For example, it might turn out that the CNC machine can execute seven out of ten machining steps on a CNC lathe, but two other steps necessitate electrical discharge machining (EDM), and a final step demands an additional operation from an external supplier. These supplementary steps and the involvement of a third-party vendor would have an impact on the overall cost. Change over speed is also an essential consideration; there’s no point having all those tools if you can’t use them. Machining centres come equipped with automatic tool changing mechanisms designed to streamline the tool changing process. Modern models feature swift tool changing times, which may well meet your expectations. Optimizing tool changes without automation Often, if you're dealing with older CNC machine models, automated tool changes are not an option. However, if you are aiming to optimize cycle time, there are steps you can take to diminish tool change durations. Improving tool changeover time without automation requires a combination of efficient manual processes, proper organisation and training. A positive first step is ensuring tools and toolholders are stored in a logical and easily accessible manner. Multi-tool holders inside the CNC machine itself, like tool magazines or tool carousels, can also reduce the need for frequent tool changes during a job. Likewise, investing in quick-change tooling systems, such as quick-release toolholders or modular tooling systems, to significantly reduce tool changeover times. However, in an ideal world, this would be managed by automation. Manually swapping robot components in a system is a task that requires expertise in robot programming. Something that may result in both extended downtime and a reliance on skilled personnel. An automation system such as the CubeBOX system by Tezmaksan Robotics, offer a user-friendly interface that enables operators to effortlessly replace parts without any prior robot programming knowledge. This swift loading and unloading of workpieces significantly boost flexibility and agility in the production process, facilitating rapid adjustments to evolving production needs. Next is the machining area, including the machine’s ability to run more than one pallet at once. The system’s machining capabilities should be considered, for instance: is it ideal for high volume, heavy-duty machining or both. Automating machines for improved processes For example, Tezmaksan Robotics’ CubeBOX automation systems for CNC machine tending can seamlessly execute tasks such as loading and unloading of workpieces, tool changes and quality inspections. By automating these tasks, manufacturers can operate their CNC machines continuously over 24 hours, leading to increased production capacity and reduced labour costs. This automation also contributes to enhanced precision and consistency in machining operations. The CubeBOX robotic systems are equipped with advanced sensors and programming capabilities, ensuring that each operation is executed with a level of accuracy that is challenging to achieve through manual operations. This is particularly valuable in industries where tight tolerances and quality standards are essential. These robotic systems can adapt to various CNC machine types and sizes, making them suitable for a wide range of applications across different industries. Whether it's in metalworking, woodworking or other manufacturing sectors, automation can be tailored to meet specific production needs and requirements. Last but certainly not least, there’s the question of safety. Automating CNC machines leads to improved workplace safety by reducing the need for human operators to perform repetitive and physically demanding tasks, and therefore minimizing the risk of accidents and injuries. This not only protects the wellbeing of employees but also reduces potential downtime and associated costs. Essentially, embracing automation in CNC machining, along with a strategic focus on machine specifications, will provide a competitive edge for companies seeking to not only optimize their operations but also stay at the forefront of modern manufacturing.

Whether you need a bracket, chassis, enclosure, or any other complex sheet metal design,we’ll ship 1 to 10+ prototype within 5 days or less. Once you’ve placed an order, your parts will immediately run through our automated cell inside our facility.   Multi-Part Assemblies   Rapid Sheet Metal is an industry leader in prototype sheet metal assembly. The prototype assembly service is used when multiple prototype sheet metal parts are fabricated and assembled to make a complete part. Typical types of assemblies fabricated at rapid sheet metal include chassis’, enclosures, weldments and more. Whether you need a single assembly with 2 parts or 20 complex assemblies with 20+ parts, we have the capacity to get your prototype sheet metal parts through the shop rapidly. JYH sheet metal assemblies are shipped in a 7 day standard lead time with expedites available.   Your time is too valuable to be assembling parts all day. Let JYH’s experienced team coordinate the procurement of your BOM custom and catalog parts to deliver your electro-mechanical assembly rapidly.      

     Reaction injection molding (RIM), is an industrial molding process. This process has a chemical reaction in the forming a injection molding method, this method used the raw material not polymer, but two or more liquid monomer and prepolymer, to a certain proportion respectively to the mixing head, mixing under pressure, immediately injected into the closed mold, polymerization solidification in the mold, finalize the design into products.Because the material used is liquid, the cavity can be filled quickly with a small pressure, so the mold binding force and mold cost are reduced, especially suitable for large area production. RIM was originally only used for polyurethane materials, and with the development of technology, RIM can also be used for the processing of various materials. RIM process for rubber and metal forming is a hot research topic.       Flow:   Quoting Get a quote for tooling and first batch production with shipping estimates in 24 to 48 hours.     DFM Receive DFM documentation 24 to 72 hours after ordering tooling samples. Tooling begins when you sign off on the DFM report.     Toolmaking You get 4 free samples per part for your approval. Hubs keeps a “golden sample” part for additional quality inspection.     Production Your parts go into production after samples are approved.     JYH’s quality control We use the golden sample to verify future orders and provide additional QC checks.     Delivery     Package Picture: