Place of Origin:
China
Brand Name:
low volume manufacturing
Certification:
ISO9001 Certificate of quality system/16949
Model Number:
Customized
ABS Custom Electronic Car Toy Mold Plastic Injection Molding Service
Plastic Injetion Molding
Plastic injection molding utilizes the high-pressure injection of melted plastics or resins into custom-designed molds to produce solid
plastic parts and components. This highly versatile method is used for the production of a variety of products made from a broad
selection of plastic materials compounds.
Compared to other plastic manufacturing processes, plastic injection molding offers several advantages, including higher precision parts
and the facilitation of more cost-effective high-volume runs.
Advantages of ABS Injection Molding
The advantages of the ABS injection molding process include impressive dimensional stability and stability under load, its ability to be
alloyed by other polymers, recyclability, and its aesthetic properties.
| Property |
Description
|
| Excellent Formability |
ABS plastic sheets can be readily formed into desired shapes and sizes, making them suitable for various applications.
|
| High Impact Resistance |
These sheets can absorb substantial shocks without damage, a property that stems from the toughness of ABS plastic.
|
| Easy to Paint and Glue |
ABS plastic sheets can be easily painted or glued, making them ideal for aesthetic applications.
|
| Good Chemical Resistance |
They maintain stability when exposed to many chemicals, making them suitable for industrial applications.
|
Good dimensional stability
ABS plastics are dimensional stable at ambient temperatures up to their highest operating temperature. This advantage makes ABS
a cost-effective material for applications where other plastics bend or warp under similar conditions, such as accessories, vacuum system components or housings.
High load stability
ABS plastic will maintain its stability and rigidity under load until its thermal deformation temperature, making it suitable for load-bearing applications such as brackets, fasteners, clamps and other load-bearing applications.
Easily alloyed with other polymers
ABS plastics are easily combined with other polymers to form alloys, where the rigidity, scratch resistance and dimensional stability of
ABS combined with the properties of another polymer make the material superior to its sum. This ability made possible the formulation
of another very popular polymer mixture, PC-ABS, which retains the strength of ABS but is also more heat and impact resistant. This makes
ABS an attractive option for polymer manufacturers when manufacturing application-specific plastic grades.
The cost of producing the mold can be reduced by applying the following design guidelines:
|
Evaluate the CAD model to determine its feasibility before undertaking an injection molding project. Eliminate potential bottlenecks such as steep angles, undercuts, and other complex geometries.
|
|
Evaluate the model’s design to eliminate unnecessary features. This reduces the mold’s size and the material used to develop the model.
|
|
Apply a core cavity approach that simplifies the design of Side B of a mold. The core cavity approach involves sinking the wall cavities into the mold base, thereby reducing the need to mold steep draft angles while improving surface finish.
|
|
Embrace the use of self-mating parts to reduce the need to create multiple molds when one universal mold can be used to achieve similar results.
|
Physical Properties of ABS Plastic
The physical properties of ABS plastic refer to the attributes that are observable or measurable without changing the material’s identity. These include properties like density, melting point, and thermal conductivity.
Mechanical Properties of ABS Plastic
The mechanical properties of ABS plastic refer to how the material responds to applied forces. These include properties such as tensile strength, impact strength, and hardness.
|
Surface Treatment
|
Materials Available |
|
As Machined
|
All Metals |
|
Smoothed
|
All Metals+Plastic (Aluminum, Steel, Nylon, ABS) |
|
Powder Coated
|
All Metals (Aluminum, Steel) |
|
Brushing
|
All metals (Aluminum, Steel) |
|
Anodized Hardcoat
|
Aluminum And Titanium Alloys |
|
Electropolished
|
Metal+Plastic (Aluminum, ABS) |
|
Bead Blasted
|
Aluminum And Titanium Alloys |
|
Anodized Clear Or Color
|
Aluminum And Titanium Alloys |
How do you control quality?
(1) Material inspection - Check the surface and approximate size of the material.
(2) Initial production inspection - to ensure the key dimensions of mass production.
(3) Sampling inspection -- quality inspection before delivery.
(4) Pre-shipment inspection - 100% inspection before shipment.
QC checking before ship the product:
Payment term:
Shipping way:
After service:
Plastic Injection Molding Service For Low Volume Manufacturing Medical Parts,JYH is your best injection mold supplier!
Injection Moulding is highly repeatable; this means that all the parts that are produced will be identical,
which is especially convenient for brand consistency and part reliability in high volume production.
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