Place of Origin:
China
Brand Name:
Precision Machining Castings
Certification:
ISO9001 Certificate of quality system/16949
Model Number:
Customized
video
OEM manufacturers customize high precision aluminum die casting service parts
Why choose precision aluminum die casting?
One of the most significant benefits of aluminum die casting is that it can create lighter parts - with more surface treatment options than other
die casting alloys. Aluminum also withstands the highest operating temperatures of any die-cast alloy. Moreover, cast aluminum is widely used and corrosion-resistant; It maintains high dimensional stability with thin walls and can be used in almost any industry.
OEM high precision custom aluminum alloy die casting advantages:
The difference in JYH die casting
|
Professional die casting service
|
Decades of experience in die casting
|
|
Global manufacturing strength
|
Die casting expertise JYH is committed to delivering superior die castings that meet the unique requirements of Original Equipment Manufacturer (OEM) customers. Our focus on die casting quality and precision sets us apart.
|
Why choose JYH for die casting?
There are a number of geometric features to be considered when creating a parametric model of a die casting:
|
Draft is the amount of slope or taper given to cores or other parts of the die cavity to allow for easy ejection of the casting from the die. All die cast surfaces that are parallel to the opening direction of the die require draft for the proper ejection of the casting from the die.Die castings that feature proper draft are easier to remove from the die and result in high-quality surfaces and more precise finished product.
|
|
Fillet is the curved juncture of two surfaces that would have otherwise met at a sharp corner or edge. Simply, fillets can be added to a die casting to remove undesirable edges and corners.
|
|
Parting represents the point at which two different sides of a mould come together. The location of the parting line defines which side of the die is the cover and which is the ejector.
|
|
Bosses are added to die castings to serve as stand-offs and mounting points for parts that will need to be mounted. For maximum integrity and strength of the die casting, bosses must have universal wall thickness.
|
|
Ribs are added to a die casting to provide added support for designs that require maximum strength without increased wall thickness.
|
|
Holes and windows require special consideration when die casting because the perimeters of these features will grip to the die steel during solidification. To counteract this effect, generous draft should be added to hole and window features.
|
Advantages of Our OEM Die Casting Parts
High efficiency for high volume production runs of complex components
Dimensional consistency, superb surface finishes
Based on your desired specification and configuration adds improvement
Strict quality management and test for our OEM die cast components
Standard or tight tolerance are both available
Skilled engineers and technicians deliver cost-effective solutions
Constant effort to improve the development and performance of casting parts
Extensive experiences in the manufacturing of precision die castings especially lock parts
Fast turnaround, on-time delivery and affordable prices
What are the benefits of aluminum die casting?
| Precision |
Aluminum die casting allows for a high degree of accuracy and precision, making it ideal for producing die-cast parts and components with complex shapes and designs.
|
| Speed |
Die casting is a fast and efficient manufacturing process that can produce large quantities of aluminum parts in a short amount of time.
|
| Cost-Effectiveness |
A cost-effective manufacturing method that can save you money on production costs for any die-casting project.
|
| Robust Mechanical Properties |
Aluminum die castings are strong and durable, making them ideal for use in a variety of applications.
|
|
Hot-chamber die casting
|
|
|
Hot-chamber die casting utilizes a molten metal reservoir to fill intricate molds quickly, making it ideal for low-melting point alloys like zinc and tin.
|
|
Cold Chamber Die Casting
|
|
|
Cold chamber die casting is excellent for handling high melting point materials like aluminum, preventing damage to the pumping system caused by extreme temperatures. In this method, molten material is poured into a cold chamber before being injected into the die, utilizing a hydraulic system similar to hot chamber casting.
|
Surface Finish
Surface finishing is crucial in die casting to enhance product aesthetics and functionality, ensuring parts meet precise specifications and
provide optimal performance.
|
|
|
Powder Coating
|
Ceramic Coating
|
|
|
|
Anodizing
|
Plating
|
Die Casting Process
Whether it's hot or cold chamber die casting, the standard procedure involves injecting molten metal into a die mold using high pressure.
Here are the detailed steps in the die casting process:
|
|
l Clamping At the outset, clean the die to eliminate impurities and apply lubrication for smoother injection and product removal. Once cleaned and lubricated, firmly close the die with high pressure.
|
|
l Injection Melt the chosen metal and pour it into the shot chamber. The method differs based on the process being used. |
|
|
l Cooling While the die is closed, allow the metal to cool and solidify. The resulting solid material will take on the shape of the mold design.
|
|
|
l Ejection After unclamping the die mold, an ejection mechanism will push the solid casting out of the mold. Make sure the product has fully solidified before ejecting.
|
|
|
l Trimming This marks the final step, involving the removal of excess metal from the sprue and runner on the finished product. Trimming can be done using a trim die, saw |
JYH has rich experience in die casting services. Die casting is a method of forming solid metal parts and is suitable for a wide variety of industries. Die castings are valued for their precise detail, durability and consistent grade.
With more than a decade of experience, JYH has produced thousands of custom die castings for customers worldwide. Available in all types and designs, our die castings are manufactured for longevity and aesthetic value. It can resist extreme conditions and long-term wear and tear.
Our workshop
Shipping way:
Payment method:
After service:
Custom High Tolerance Die Casting Service For The Metal To Shape Intricate Conponents. We are your best partner!
video
video
video
video
video
video
video
video
Send your inquiry directly to us
